Page 18 - Vol.36-No.8 issue
P. 18

CROP PROTECTION



                                                       THE MAIZE PROCESS




                                                                                making  industrial  chemicals  including
                                                                                bioethanol.  In  western  countries  and
                                                                                more  recently  in  parts  of  Asia  the  big-
                                                                                gest proportion of the maize crop is ear-
           DR. TERRY MABBETT                                                    marked  for  feeding  farm  livestock  the
                                                                                industrial  production  of  food  and  non-
          Maize (Zea mays L.) is the most widely                                food products including biofuels.
        grown and versatile of all cereal crops,
        although second (behind wheat) in total                                  In  direct  contrast  the  huge  bulk  of
        production. Through its truly worldwide                                 maize grown in classic developing coun-
        distribution and lower price, relative to                               tries is used in small scale production of
        other  cereals,  maize  offers  more  pro-                              human  food  with  some  finding  its  way
        cessing  options  and  a  wider  range  of                              into animal feed production where sur-
        uses for human food and livestock feed                                  pluses allow. The texture types of maize
        than for any other cereal grain including                               grain utilized are flint, dent, floury or of
        wheat. There are many countries in the                                  intermediate  endosperm  texture,  with
        world where maize is either the main sta-                               both  white  and  yellow-coloured  maize
        ple food or one of several, with per cap-                               grain varieties.
        ita human consumption reaching corre-                                     Maize as livestock feed
        spondingly high levels.
          Maize can be processed into many dif-                                  Maize is the cereal grain most widely
        ferent products for a wide range of end                                 used  in  livestock  rations  and  increas-
        uses whether at traditional village level   Young maize well on the way to   ingly  so  in  developing  countries  even
        or  on  an  industrial  commercial  scale.   secure establishment in the field   though  maize  as  a  human  food  staple
        In  many  countries  a  large  proportion   (Picture Dr Terry Mabbett)  should receive top priority. Maize is the
        of  maize-based  foods  and  food  prod-                                key  energy  source  in  feed  for  a  wide
        ucts are still obtained by processing the   ity parameters of the maize grain used.    range  of  livestock  including  poultry,
        grain according to traditional methods,   Quality factors and properties influenc-  pigs and large ruminants. It can be fed
        although  bulk  demand  for  maize  has   ing and determining suitability and se-  directly  or  used  to  formulate  finished
        been increasingly satisfied by industrial   lection of  maize varieties  for  particular   feed.  Maize is unrivalled by other cere-
        processing.                         processing, application and uses include   als in offering the very highest efficiency
          That  said  there  is  a  significant  shift   chemical,  physical,  biochemical,  physi-  of conversion of dry feed ingredient into
        back  into  small  scale  processing  of   co-chemical, organoleptic and rheolog-  to meat, milk and eggs. It has the highest
        maize  utilising  simple,  user-friendly,   ical.  Many  of  these  properties  can  be   net energy content with the lowest pro-
        processing machinery including hullers   influenced and manipulated in favour of   tein  and  fibre  content.  Maize  is  highly
        and equipment for wet and dry milling   the  processor  through  maize  breeding   palatable and livestock readily consume
        and alongside larger parallel industrial   and other agronomic practices.  maize rations.  Protein rations for poultry
        developments.  Commercial  maize  pro-  The  three  main  uses  of  maize  are  as   and  other  livestock  are  boosted  using
        cessing  mills  producing  brewer’s  grits,   staple  food  for  human  consumption,   soya  meal  and  other  high  protein  con-
        maize flour and maize meal will typical-  feeding  a  wide  range  of  livestock  in-  taining ingredients
        ly operate in the same area with small-  cluding poultry, pigs and cattle (as maize   Maize  grain  can  be  fed  to  animals
        er-scale  village  enterprises.  Together   grain or silage) and as a raw material for   fresh or after some degree of processing
        they  produce  huge  volumes  of  maize-                                through drying and milling, followed by
        based  food  commodities  for  direct  hu-                              compounding and thorough mixing with
        man or livestock consumption, or further                                other feed ingredients. The mixture thus
        processing and manufacturing into com-                                  obtained can be fed directly to livestock
        mercial foods or finished feed.                                         or be further formulated into a specific
                                                                                product  with  physical  properties  and
             Versatility of maize                                               composition  custom-designed  to  the
                                                                                target animals. By-products of industrial
          The  range  of  maize  types  and  vari-                              wet-and dry-milling of maize are widely
        eties is equally large and versatile and                                used in livestock feed.
        includes both local types grown by sub-
        sistence farmers and newer commercial                                    Use of home-grown maize for non-food
        hybrid varieties by commercial growers.                                 uses is still relatively low in some Asian
                                                                                countries  compared  with  industrialised
          There  are  several,  core  and  basic                                countries  like  the  United  States  where
        reasons  why  maize  is  such  a  versatile   Maize is a very high yielding and   over  80%  of  the  maize  grown  is  tradi-
        crop  in  processing,  application  and   versatile crop grown mainly for its   tionally  used  in  animal  feed.  Many  of
        use.  Whether  traditional  or  commer-  grain, although it can also be cut   these countries have relied on surpluses
        cial,  maize-based  products  are  based   green to make silage for feeding   from countries like the United States to
        on the endosperm properties and qual-  livestock (Picture courtesy Omex)  feed  their  livestock. That  said  the ‘bio-

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