Page 12 - AWA Vol.42-No.5 issue
P. 12

PoulTry

                            orffa opens New Science lab in Breda

                             to Turn Science into Customer insight
         Orffa officially opened the Orffa Science                              niques, the lab expands Orffa’s ability to
        Lab in Breda, The Netherlands, marking                                  generate knowledge, support innovation
        an important step in the company’s com-                                 and develop new services in areas such
        mitment to science-driven innovation                                    as mineral nutrition and feed efficiency.
        in animal nutrition. The lab strengthens                                 Connecting Science, Dialogue and
        Orffa’s scientific capability by connect-                               Practical Value
        ing research, diagnostics and expertise
        with practical application.  The opening                                 One of the highlights of the afternoon
        brought together colleagues, customers,                                 was the quality of dialogue it inspired.
        partners and scientists around a shared                                 Guests — ranging from scientific experts
        purpose: to understand more, learn more   bial resistance and developments shap-  to industry partners and customers —
        and explore how science can create cus-  ing the future of the sector.   engaged in open discussions throughout
        tomer value across the animal nutrition                                 the event, exchanging questions, experi-
        chain.                               Following the presentations, guests   ences and ideas in an environment de-
                                            joined guided tours of the laboratory,   signed to stimulate learning, collabora-
         Science, Expertise and Customer In-  where they saw how Orffa translates sci-
        sight                               entific  research  into  practical  applica-  tion and practical progress.
         The afternoon programme featured   tion. Contributions from Asahi Biocycle   “The Orffa Science Lab strengthens our
        keynote presentations by two lead-  and Florates during the event showed   ability to turn science into actionable
        ing academics in animal nutrition and   how the lab combines Orffa’s scientific   insight,” said Arno van der Aa, Director
        health, underlining the scientific founda-  platform with specialist expertise and di-  of Marketing & Innovation at Orffa.  “It
        tion of the Orffa Science Lab. Prof. Rich-  agnostic innovation in gut health, build-  brings together research, diagnostics
        ard Ducatelle and Prof. Leo den Hartog   ing a true centre of excellence.   and expertise to help customers make
        shared their expertise on gut health,   From microbiome analysis to diagnos-  better decisions in practice. That is what
        novel diagnostic techniques, antimicro-                                 The Science in your feed stands for.”
                                            tic models and advanced research tech-                  Circle 11 on enquiry card

          ATHENA offers data-driven, adaptive fillet harvesting  with less labor
         Mastering chicken breast deboning                                       The system consistently delivers end
                                                                                products according to specification,
         Poultry processors  are looking  for an
        automated deboning  solution that  cre-                                 while  always making  optimal use of
        ates maximum value from their raw ma-                                   available resources. When the recipe is
        terial, fulfills orders precisely to individ-                           switched, for example,  ATHENA stops
        ual customer specifications, and uses                                   producing butterflies with tenderloins
        the least  amount  of labor.  JBT Marel’s                               attached and starts the production of half
        ATHENA breast deboning solution meets                                   fillets without tenderloins.
        all these criteria. It can handle the wid-                               Holistic approach
        est range of breast  weights at  a  speed
        of  6,000 per hour. Compared  to other                                   JBT Marel’s ATHENA makes life easier
        breast deboning equipment, ATHENA is   labor requirements by fully automating   in the processing plant. It collects data
        distinguished by  its  yield,  productivity,   deboning operations from start to finish,   and tracks products through the pro-
        digital control, individual adaptive pro-  including the final harvesting process.   cess. Using this data, ATHENA’s inte-
        cess, intelligent software and automatic   It precisely positions fillets onto a con-  grated  software  gives real-time insight
        harvesting.                         veyor belt for singulated presentation to   into line occupancy, loader efficiency
         JBT Marel’s ATHENA deboning system   downstream equipment, eliminating the   and  the  machine’s  general  health  sta-
        can handle  a wide  variety of  chicken   need for manual handling.     tus. It  also monitors performance per
        breeds  with their  different  shapes  and   With fewer operators available in the   product carrier in terms of product loss,
        weights. Breast weights from 300 to 1500   plant, it is also convenient that ATHENA   successfully completed deboning steps,
        grams can be processed  without any   automatically adjusts all settings. No   carrier damage and more.
        problem. Even when big chicken breasts   hand wheels, levers, or other mechani-  The  deboning  line really gets  ‘con-
        are fed to  the ATHENA,  no manual  ad-  cal tools are required, making operation   nected’ thanks to intelligent ma-
        justments are needed. Based on the data   consistent with the highest yield.  chine-to-machine  communication.
        of the measurement module at the start                                  ATHENA  not  only conveys the  product
        of the process, the other modules will   Easy recipe switch             but also its data. The information about
        set themselves to handle each individual   Through the HMI screen, operators can   flock,  recipe and  end product  destina-
        breast, minimizing the need for (manual)   select the appropriate  recipe and re-  tion even stays with the fillet after it has
        trimming afterwards.                quired end product type. With a single   been released from the product carrier
                                            touch on the screen, the recipe can be
         Less labor, high yield                                                 and passes automatically to downstream
                                            changed from regular broiler to concept   processes,  making for a  holistic ap-
         Finding operators for poultry  pro-  chicken. All modules then automatically   proach to breast meat processing.
        cessing lines is currently a global chal-  adjust to the weight and characteristics
        lenge. ATHENA significantly reduces   of the incoming flock.                                Circle 12 on enquiry card
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